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  1. Carbon‐negative hydrogen from ethanol via catalytic oxidative reforming

    Abstract This study evaluated a commercial technology for producing low‐ or negative‐carbon hydrogen through ethanol catalytic oxidative reforming, focusing on the life cycle greenhouse gas emissions, or carbon intensity (CI). Various scenarios were analyzed: (a) comparing corn ethanol (first‐generation or Gen1 ethanol) and cellulosic ethanol (second‐generation or Gen2 ethanol) as feedstocks; (b) assessing carbon capture and sequestration (CCS) for CO 2 from upstream fermentation; and (c) evaluating oxygen sourcing via air separation units vs. on‐site or off‐site water electrolysis using a proton exchange membrane. Findings indicate that the CI for hydrogen production using Gen2 ethanol from corn stover is lowermore » than that of Gen1 corn ethanol. Additionally, using proton exchange membrane‐generated oxygen results in a lower CI than air separation unit‐generated oxygen, regardless of the sourcing method. Implementing CCS for the hydrogen production plant's evolved CO 2 is essential for achieving a net‐negative CI for hydrogen from Gen1 ethanol. All examined scenarios, including both ethanol generations, oxygen sources, and CCS applications, demonstrated a net‐negative carbon intensity, surpassing the life cycle greenhouse gas emissions threshold of 0.45 kg CO 2 e/kg to enable policy credits as outlined in the Inflation Reduction Act §45V. In comparison, the CI for hydrogen from steam methane reforming stands at 3.4 kg CO 2 e/kg with CCS and 9.4 kg CO 2 e/kg without CCS.« less
  2. Standardization and Best Practices in Single-Cell Testing for Liquid Alkaline Water Electrolysis

    The increasing demand for efficient and sustainable hydrogen production has driven significant advancements in water electrolysis technologies. Among these, liquid alkaline water electrolysis (LAWE) stands out for its cost-effectiveness and scalability. This manuscript establishes best practices and standardized testing procedures for single-cell LAWE, focusing on the use of nickel foam as both anode and cathode substrates, while incorporating catalysts such as nickel-iron layered double hydroxide (NiFe-LDH) as the anode material and nickel-molybdenum on carbon (NiMo/C) as the cathode material. By providing detailed guidelines on material preparation, cell assembly, and performance evaluation, this work offers a comprehensive framework to improve reproducibilitymore » and ensure consistency. The results demonstrate that applying these best practices minimizes variability across different laboratories and experimental setups, laying the groundwork for more robust comparisons and accelerating progress in LAWE research.« less
  3. Anion exchange membrane test protocol validation

    This study presents the validation of protocols for measuring ion exchange capacity (IEC) and alkaline stability of anion exchange membranes (AEMs) for low-temperature water electrolysis. While protocols are often tested within individual laboratories, their results across multiple laboratories with varying equipment, environmental conditions, and personnel qualification remain unverified. The validation involved Los Alamos National Laboratory (LANL), National Renewable Energy Laboratory (NREL), and University of Oregon (UO) using the same commercially available AEM to assess reproducibility and reliability of the protocols under diverse conditions. For the IEC protocol, results across laboratories were consistent within ±10% of the NMR-determined reference value. Themore » alkaline stability protocol could pose greater challenges due to factors such as variations in sample collection timing, preservation methods, and analytical techniques, but consistent test results for percentage IEC loss were demonstrated across institutions. These results highlight the reliability and applicability of the protocols, emphasizing the importance of validation to ensure consistency in diverse research environments.« less
  4. Porous Transport Layers for Anion Exchange Membrane Water Electrolysis: The Impact of Morphology and Composition

    Anion exchange membrane water electrolysis (AEMWE) is an emerging technology for the low-cost production of hydrogen. However, the efficiency and durability of AEMWE devices is currently insufficient to compete with other low-temperature electrolysis technologies. The porous transport layer (PTL) is a critical cell component that remains relatively unoptimized for AEMWE. In this study, we demonstrate that device performance is significantly affected by the morphology and composition of the PTL. For Ni fiber-based PTLs with a ~2 μm Co3O4 oxygen evolution reaction catalyst layer, decreasing the pore size and porosity resulted in a 20% increase in current density at 2 Vmore » in 1 M KOH supporting electrolyte. Alloy PTLs with even lower porosity had a higher performance; in particular, the stainless steel PTL gave an 80% increase in current density relative to Ni. Without Co3O4, the alloy PTLs still demonstrated high activity, indicating that the PTL material was catalytically active. However, characterization of the electrode and electrolyte after testing indicated that the alloy PTLs also underwent restructuring and corrosion processes that may limit long-term stability. This study demonstrates that the design of PTLs with improved morphology and composition is an important area of focus to achieve AEMWE performance targets.« less
  5. Quantification of Swelling in Hematite Pellets Reduced Using Hydrogen–Nitrogen Gas Mixture

    Iron ore pellets are reduced in a 50%H2–50%N2 1 atm gas mixture at 750, 800, 850, 900, and 950 °C while simultaneously documenting swelling (change in pellet radius) and weight change. Swelling increases with increasing temperature, with catastrophic swelling (>20% of reduction swelling index) observed at 850, 900, and 950 °C. As the pellet is reduced, the pellet radius increases until 40–50% reduction is achieved, followed by a decrease in diameter beyond 40–50% reduction at 750 and 850 °C. At 950 °C, the pellet radius continues to increase with additional pellet reduction without any subsequent decrease in diameter. Scanning electronmore » microscopy (SEM) analysis shows that the neighboring grains inside the pellet sinter together at 750 and 850 °C, whereas the individual grains sinter internally at 950 °C. SEM analysis and observations suggest that the reduction process at 750 and 850 °C can be approximated as a topochemical reaction process, while the reduction process at 950 °C can no longer be approximated as a topochemical reaction process. In conclusion, an empirical equation for the radius of the pellet is derived with fitting parameters dependent on temperature and the degree of reduction of the pellet undergoing reduction based on the experimental data.« less
  6. Recent progress in understanding the catalyst layer in anion exchange membrane electrolyzers – durability, utilization, and integration

    Anion exchange membrane water electrolyzers (AEMWEs) are poised to play a key role in reducing capital cost and materials criticality concerns associated with traditional low-temperature electrolysis technologies. To accelerate the development and deployment of this technology, an in-depth understanding of cell materials integration is essential. Notably, the complex chemistries and interactions within the catalyst layer (consisting of the anode/cathode catalyst, anion exchange ionomer, and their interfaces with the transport layers and membrane) collectively influence overall cell performances, lifetimes, and costs. This review outlines recent advances in understanding the catalyst layer in AEMWEs. Specifically, electrode development strategies (including catalyst deposition techniquesmore » and configurations as well as transport layer design strategies) and our current understanding of catalyst–ionomer interactions are discussed. Effects of cell assembly and operational variables (including compression, temperature, pressure, and electrolyte conditions) on cell performance are also discussed. Lastly, we consider cutting-edge in situ and ex situ diagnostic techniques to study the complex chemistries within the catalyst layer as well as discuss degradation mechanisms that arise due to the integration of cell components. Simultaneously, comparisons are made to proton exchange membrane water electrolyzers (PEMWEs) and liquid alkaline water electrolyzers (LAWE) throughout the review to provide context to researchers transitioning into the AEMWE space. We also include recommendations for standard operating procedures, configurations, and metrics for comparing activity and stability.« less
  7. Caustic Precipitation of Plutonium and Uranium with Gadolinium as a Neutron Poison

    Here, the caustic precipitation of plutonium (Pu) and uranium (U) from Pu and U containing waste solutions has been investigated to determine whether gadolinium (Gd) could be used as a neutron poison for precipitation with greater than a fissile mass containing both Pu and enriched U. Precipitation experiments were performed using both actual samples and simulant solutions with a range of 2.6-5.16 g/L U and 0-4.3 to 1 U to Pu. Analyses were performed on solutions at intermediate pH to determine the partitioning of elements for accident scenarios. When both Pu and U were present in the solution, precipitation beganmore » at pH 4.5 and by pH 7, 99% of Pu and U had precipitated. When complete neutralization was achieved at pH greater than 14 with 1.2 M excess OH-, greater than 99% of Pu, U, and Gd had precipitated. At pH greater than 14, the particles sizes were larger and the distribution was a single mode. The ratio of hydrogen to fissile atoms in the precipitate was determined after both settling and centrifuging and indicates that sufficient water was associated with the precipitates to provide the needed neutron moderation for Gd to prevent a criticality in solutions containing up to 4.3 to 1 U to Pu and up to 5.16 g/L U.« less
  8. Validation of hydrogen gas stratification and mixing models

    Two validation benchmarks confirm that the BMIX++ code is capable of simulating unintended hydrogen release scenarios efficiently. The BMIX++ (UC Berkeley mechanistic MIXing code in C++) code has been developed to accurately and efficiently predict the fluid mixture distribution and heat transfer in large stratified enclosures for accident analyses and design optimizations. The BMIX++ code uses a scaling based one-dimensional method to achieve large reduction in computational effort compared to a 3-D computational fluid dynamics (CFD) simulation. Two BMIX++ benchmark models have been developed. One is for a single buoyant jet in an open space and another is for amore » large sealed enclosure with both a jet source and a vent near the floor. Both of them have been validated by comparisons with experimental data. Excellent agreements are observed. The entrainment coefficients of 0.09 and 0.08 are found to fit the experimental data for hydrogen leaks with the Froude number of 99 and 268 best, respectively. In addition, the BIX++ simulation results of the average helium concentration for an enclosure with a vent and a single jet agree with the experimental data within a margin of about 10% for jet flow rates ranging from 1.21 × 10⁻⁴ to 3.29 × 10⁻⁴ m³/s. In conclusion, computing time for each BMIX++ model with a normal desktop computer is less than 5 min.« less
  9. Precise Measurements of Beam Spin Asymmetries in Semi-Inclusive π0 production

    We present studies of single-spin asymmetries for neutral pion electroproduction in semi-inclusive deep-inelastic scattering of 5.776 GeV polarized electrons from an unpolarized hydrogen target, using the CEBAF Large Acceptance Spectrometer (CLAS) at the Thomas Jefferson National Accelerator Facility. A substantial sin Φh amplitude has been measured in the distribution of the cross section asymmetry as a function of the azimuthal angle Φh of the produced neutral pion. The dependence of this amplitude on Bjorken x and on the pion transverse momentum is extracted with significantly higher precision than previous data and is compared to model calculations.
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